NSK Increasing Uptime and Reducing Costs for Mine and Quarry Operations
For more than 100 years, NSK has been a global pioneer in bearing technology and manufacturing, with particular specialization in mine and quarry applications.
NSK field engineers and technicians have worked with facility operators for decades, analyzing the challenges and creating process-specific, condition-proven bearing solutions that deliver exponentially greater production uptime, extended maintenance intervals, and consistently lower operating costs.
For applications where contamination, shock and vibration loads, and poor lubrication can compromise output, NSK bearing solutions have dramatically reduced planned and unplanned maintenance downtime for the most respected producers in the industry.
For Adverse Mining Conditions, NSK Gets Tough
NSK Tough Steel TF bearings are developed with innovative materials and heat treatment technology for improved performance under harsh conditions. Tough Steel bearings feature enhanced hardness, wear and seizure resistance, and deliver increased service life in contaminated and poorly lubricated environments. TF bearings are also suitable for conveyors, slurry pumps, vibrating screens and crushers.
Added Protection, Same Footprint: NSK Spherical Roller Bearings with Detachable Seal
NSK’s newly designed spherical roller bearings with detachable seals provide a first in the industry. The bearings come with a removable high-performance seal which allows for proper installation via clearance measurement in tapered bore applications. This new design comes standard in NSK’s Tough Steel to allow for increased load ratings while still maintaining ISO envelope dimensions.
Extended Uptime for Vibrating Equipment
NSK’s Long-Life HPS™ spherical roller bearings for vibrating equipment are engineered specifically to contend with high speeds, shock loading, misalignment, marginal lubrication and frequent vibration of equipment used in mining, aggregate, cement and construction applications. Key features of these bearings include:
- Heavy-duty brass cage
- Optimized cage geometry for improved lubrication and reduced roller skew
- Tighter clearance and dimensional tolerances
- Improved raceway finish and geometry for lower heat generation
Maximum Bearing Performance: NSK Pillow Block Housings with OLB Seals
Manufactured from high-strength cast iron, NSK pillow block housings are engineered to deliver optimal performance and productivity from high-capacity spherical roller bearings or self-aligning ball bearings. NSK’s unique OLB seals provide optimum protection against contamination without some of the limitations of conventional seals.
Key features include:
- OLB seals do not require grease or maintenance to operate
- OLB seals 2 piece design keeps contamination out and lubrication in
- Housings available in cast iron or ductile steel
- Temperature strip to easily detect heat issues
- Oil lube options
- Options for vibration and temperature sensors
- Auto lube or other custom ports available
NSK’s Asset Improvement Program for Mine Operators
NSK’s Asset Improvement Program (AIP) provides mine and quarry operators the ability to unlock additional profitability, through improved machine reliability and optimized stores management. The key to its success is the close working dialog NSK enjoys with key mine personnel, to identify and understand the challenges these clients face, and their respective financial impact on their business.
The AIP Value Cycle is comprised of five stages:
- Situational analysis
- Value proposition
- Value implementation
- Value measurement
- Share best practices
By working with NSK, mine operators around the globe have realized significant – and consistent – improvements in machine output, uptime, and cost reductions.
Products and Services
Bearings for Conveyor Applications
Heavy contamination in a coal mining head pulley was causing bearing failures every 18 months leading to lost production and increased maintenance time. NSK Tough Steel bearings were installed and extended the bearing life to over six years.
Bearings for Pulverizers and Vertical Rolling Mills
Rather in the raw or finishing mill, cement vertical roller mills are used to grind the raw cement materials to fine particles. The quality of the cement is dependent on the size of the materials.
Spherical Roller Bearings for Vibrating Equipment
NSK's Long-Life Spherical Roller Bearings for vibrating equipment are engineered specifically to contend with high-speeds, shock loading, misalignment, marginal lubrication and frequent vibration of equipment used in mining, aggregate, cement and construction industries.
Tough Steel Bearings for Extended Life in Heavy Industry
Typical bearing failures: Most bearings don't reach their full L10 calculated life. NSK's Tough Steel family of bearings addresses the root causes of over 80% of bearing failures seen in their failure analysis labs: marginal lubrication and contamination.
NSK Vibrating Screen Success Story
NSK engineers proposed a complete bearing assembly be designed such that the resultant unit could simply be bolted down to the machine frame without complex assembly of bearings, seals and lubrication.
Bearing Material Selection
The reliability and specific properties of bearing components such as rings, rolling elements and cages are largely determined by the materials used.
Predicting Bearing Life
Calculating the basic fatigue life expectancy of roller bearings.
North Antelope Rochelle Coal Mine, Wyoming
Jacob Ranch Mine
Kennecott Energy Coal Mine – Cordero Rojo – Wyoming
See it at the International Tokyo Toy Show 2019.Read more
NSK collaborates with DMG Productions to explore advancements in bearing technologies for sustainable industries TV series; Innovations with Ed Begley Jr. focuses on pivotal role of NSK bearings in wind energy turbines.Read more
The Japanese Government presented the prestigious CHO MONOZUKURI Innovative Parts and Components award to NSK for its new NH/NS™ Series Linear Guides.Read more
NSK Named Finalist for the ‘Best Product Launch’ Award at the Queensland Mining Contractor Gala Awards Dinner 2016
NSK announced that Queensland Mining Contractor named NSK as a finalist of the 'Best Product Launch' category 2016 awards for the new NSK long-life sealed spherical roller bearings featuring high reliability and excellent sealing performance for conveyor pulleys in mines.Read more
NSK Expands Size of Industrial Machinery High-Performance Standard NSKHPS Series of Large Spherical Roller Bearings
NSK announced that it has expanded the size of its high-performance standard NSKHPSTM series of large spherical roller bearings for industrial machinery.Read more