BTW Plant Solutions Mineral Processing and Sensor-Based Sorting Technology
BTW Plant Solutions specialises in mineral processing, material handling systems, and the REDWAVE optical sorting technology.
As an innovative partner for turnkey projects, modification and extensions to existing plants and powered by REDWAVE, we offer our own industrial proved in-house sensor-based sorting machines.
The company operates worldwide and headquartered in Austria. It maintains branch offices in Germany, the US, China and Singapore.
REDWAVE mineral sorting machine
The REDWAVE mineral sorter recognises the target material based on typical characteristics such as colour, transparency, atomic density (elemental composition) and conductivity.
Designed for mineral handling and sorting applications, the sorter aims to enhance the quality and identification of a wide range of minerals, ores and gemstones such as limestone, quartz, talc, gold, nickel, willemite, magnesite, emeralds and diamonds.
Advantages of using the REDWAVE sensor-based sorting solutions include:
• Single or double side scanning
• Up to 2,000mm working width by charge-coupled device (CCD) technology
• Identification and sorting of different materials according to colour, brightness, transparency, and element composition with the leading REDWAVE XRF technology
• High efficiency, recovery rates and availability
• High throughput with maximum recovery of materials
• Fast payback period
• Cost-effective dry and wet sorting technology
• Multi-sensor unit to sort minerals in the same colours
Unique advanced separation technology
The combination of the newly developed X-ray fluorescence technique with a high-resolution RGB camera offers unique opportunities worldwide for recognition at the REDWAVE sorting machine.
By combining the two techniques, it is possible for both the objects and their color and the elemental composition to be used as sorting decision.
Mineral sorting test centre
Our customers can test their products with different REDWAVE mineral sorting machines at our test centre. Using our REDWAVE advanced sorting units, we ensure the highest grades in your end products.
Mining and sand processing plants
Accurate raw material processing is a prerequisite for a high-quality product.
BTW Plant Solutions performs optimised crushing experiments that in collaboration with our innovative partners.
We are experts in:
• Drying / cooling
• Screening and sieving
• Control systems
• Sensor-based sorting powered by REDWAVE
Conveyor technology for bulk materials
BTW Plant Solutions performs the design, delivery and assembly of the crushing, screening, mixing and batching processes, as well as the realisation of rail car discharge stations, landfill sites, reloading points and terminals for trucks and rail cars.
We provide conveying systems within the mining, non-metallic minerals and metallurgical industries, as well as the power sector.
Our processes include:
• Curved belts
• Belt feeders
• Belt or chain bucket elevators
• Conveyors: vertical lift, apron, belt and chute
Mixing and dosing plants
The manufacture of dry construction materials such as cement, fillers, mortar and plaster requires a thorough knowledge of the dosing, weighing, mixing, packing, storing and controlling processes.
BT-Wolfgang Binder designs, assembles and supplies customised mixing plants within the specified time, ranging from materials handling and stockpiling, precise batching and weighing systems, to packaging plants.
We also offer drying, screening, weighing, dosing and storage services.
BTW Plant Solutions and REDWAVE are trademarks of company BT-Wolfgang Binder.
Products and Services
Plant Solutions, Sensor-Based Sorting Machines
An overview of REDWAVE mineral sorting technology.
Brochure: The Redwave Mineral Sorter for Sensor-Based Sorting Solutions
The Redwave mineral sorter has been developed for the sorting and handling of different minerals to improve the quality. Identification and sorting of various minerals, ores and gem stones such as limestone, quartz, talc, gold, nickel, willemite, magnesite, emeralds and diamonds etc.
Modular Mixing Plants
BT-Wolfgang-Binder has years of experience in creating and delivering reference module plants for clients in mining industry.
Over the past 20 years BT-Wolfgang Binder GmbH has positioned itself as a reliable and experienced general contractor, realising plants within the fields of mixing, sand processing, and conveyor technology.Read more
Founded in Milan in 1937, MAPEI is one of the world leaders in the manufacturing of adhesives, sealing and chemical products for the building industry today. Currently, 70 subsidiary companies with 64 factories belong to the MAPEI group, which is active in more than 31 countries on all five continents.Read more
A division of BT-Wolfgang Binder GmbH, powered by REDWAVE
REDWAVE Waste GmbH
REDWAVE Solutions US LLC
1005 Alderman Drive
Building 200, Suite 214
United States of America
REDWAVE Solutions Pte. Ltd.
1 Scotts Road, #21-10