Argyle Diamond Mine, Kimberley, Australia
The Argyle mine, located in the Kimberley region in the far northeast area of Western Australia, is the world's largest single producer of diamonds. The mine lies some 550km southwest of Darwin by air. The region is remote, rugged and hot, with temperatures of more than 40°C during the wet season from October to March.
When production began in 1985, most of the workforce was Perth-based and operating on a two-week 'fly-in, fly-out' basis - requiring the construction of a complete camp infrastructure to support the operation.
In recent years, however, a programme of localisation has been underway to base workers in East Kimberley. Now about 70% of the workforce deployed at the mine is local.
Argyle is operated by the Argyle Diamond Mines joint venture, wholly owned by Rio Tinto since 2002. The initial mining lease expired in 2004 and has been renewed.
The Argyle mine is currently being converted from open cut to underground operations.
In September 2010, Rio Tinto announced an investment of $803m to complete the project. The money will be used to ramp-up the underground block cave, which will extend the mine's life to 2020. The mine is expected to be fully operational by 2014.
Geology and reserves at the Argyle diamond mine
The discovery of the Argyle orebody marked the first time that a commercial diamond occurrence had been identified that is not hosted in kimberlite. The AK1 pipe at Argyle instead consists of olivine lamproite, from which diamonds had been eroded to form placer (alluvial) deposits nearby.
The deposit was discovered in 1979 by the Ashton joint venture, following some 12 years of exploration by various companies in the area. The discovery of alluvial diamonds led directly to their source, the AK1 pipe.
At the end of 2009, the total measured, indicated and inferred resources in the AK1 pipe were 40Mt at a grade of 3.6ct/t. Proven and probable reserves (including open pit and underground) totalled 85Mt grading 2.1ct/t, and containing 178Mct.
Mine development processes
Development of Argyle was a two-stage process. Alluvial diamond mining took place between 1983 and 1985, when the AK1 pipe came into production. Since then, this has been the principal source of ore, supported by lesser amounts of alluvial material.
Argyle operates as a conventional open-pit mine, with both lamproite and waste rock being drilled and blasted before being loaded out in a shovel-and-truck operation. The mine operates Bucyrus, P&H and Tamrock Driltech rotary drill rigs, O&K RH 200 hydraulic excavators and a fleet of Caterpillar 789B and Unit Rig MT4400 haul trucks, supported by Caterpillar wheel loaders, bulldozers and other ancillary equipment.
The mine operation is monitored and vehicle movements are controlled using the modular mining systems' dispatch system, which uses a global positioning system (GPS) for accurate location of drills and other plant. Contract mining is used for the alluvial ores.
Much of the waste rock is highly abrasive quartzite, and Argyle has been a long-term user of the Skega dump body system in its haul truck fleet. This uses a suspended, reinforced rubber liner in place of conventional steel plating in the hauler body.
Argyle's processing plant uses a crushing, screening, heavy-medium separation (HMS) and X-ray sorter diamond recovery flowsheet. 3mm ore forms the feed for the heavy-medium separation circuit while -1mm material is rejected to the plant tailings.
Two-stage heavy medium cyclones with a specific gravity of 3.0 form the heart of the separation process, with material denser than the cut point forming the diamond-bearing concentrate.
X-ray sorting separates the diamonds from residual waste in the HMS concentrate, the recovered stones being acid washed before sorting for shipment.
Diamond production at Kimberley's Argyle mine
Since coming into operation, Argyle has produced more than 670mct of diamonds, with an average stripping ratio in the open pit of around 7t of waste being moved for each ton of ore mined. Peak production was in 1994, at 42.8mct.
The pit is now so deep that the lack of manoeuvrability in the bottom has come to hinder mining operations.
In 2011 the mine produced 7.4mct of diamonds compared to 10.8mct in 2010.
The underground mine which will replace the open-cut mine is expected to produce 20mct of diamonds by 2014 and approximately 30mct by 2016.
The Venetia diamond mine, which opened in 1992, is De Beers Consolidated Mines' flagship operation.
The company is expected to reach to a point where the lamproite 'pipe' narrows and continues at greater depth, making continued access to the ore by open methods uneconomic.
Back in 2001, the company began looking at the option of developing an underground mine - launching a pre-feasibility study to investigate all of the possible alternatives and transition strategies.
The results of this led, in early 2003, to the approval of funding for a full feasibility study for a block cave underground mine and the construction of an exploratory decline.
Both were completed during 2005 and in December of that year the decision was made to go ahead with the underground mine.
Work on the A$1.6bn development began on schedule, but was slowed down in January 2009 due to the global economic downturn. Macmahon Holding, is the primary mining contractor at Argyle Diamond mining site.
Work resumed in September 2009. Underground mining involves development of 30km of block cave mining, excavation of two underground crusher chambers, vertical development and initial cave draw protection.
As of June 2012, the roadway and underground workshop construction was complete, and the underground crushers and dewatering pumps were installed. The underground mine is expected to start production in 2013 with full production expected in 2014.