Elk Creek is one of the highest grade primary niobium resources under development in the US. Located in south-east Nebraska, the deposit is owned and operated by NioCorp.
Underground long-hole open stoping mining method is planned to be used at the niobium deposit.
The mine is expected to produce 1.4 million tonnes (Mt) of niobium (Nb2O5), 3,237t of scandium oxide (Sc2O3) and 3.5Mt of titanium dioxide (TiO2) over its estimated life of 32 years.
NioCorp completed the project’s feasibility study in 2017 and plans to commence commercial production in April 2021.
The project is expected to create 1,200 jobs during the construction period.
Carbonatite at the deposit is intruded by older Precambrian granitic and low to medium grade metamorphic basement rocks, which are overlain by more than 200m of Paleozoic marine sedimentary rocks of the Pennsylvanian age.
The carbonatite contains dolomite, calcite chlorite, barite, phlogopite, pyrochlore, serpentine, fluorite and quartz. Niobium, titanium, scandium and rare earth elements (REE) are primarily hosted in the dolomite-carbonatite and lamprophyre rocks.
Niobium is hosted within pyrochlore, while rare earth element mineralisation is hosted in bästnasite, parisite, synchysite and monazite.
The probable reserves at Elk Creek are estimated at 31.7Mt of ore grading 0.79% Nb2O5, 71.6 gram per tonne (g/t) scandium (Sc), and 2.81% TiO2.
The indicated mineral resources are estimated at 90.9Mt grading 0.66% Nb2O5, 70g/t Sc and 2.59% TiO2, while the inferred resources are estimated at 133.6Mt grading 0.48% Nb2O5, 59g/t Sc and 2.23% TiO2.
Long-hole open stoping method is proposed to be used for the underground mining operations at Elk Creek. The stopes will be 15m-wide and up to 30m-long.
Mining will be carried out in blocks and will be undertaken from bottom to top within each block. The underground mine will be accessed through a 7.5m shaft system, which will be sunk conventionally.
Recovered ore will be transported to the surface through a shaft/hoist system by underground trucks and crushed in a primary crusher to a size of 115mm. The crushed ore will be further crushed to a size of 25mm in the secondary crusher and sent to the hydrometallurgical plant, which will use 12 individual processes to separate the three minerals.
The hydrometallurgical plant includes a hydrochloric acid leach unit and a sulphuric acid unit to recover the three minerals. Crushed ore will be treated with hydrochloric acid in the hydrochloric acid leach unit and undergo a series of washing stages to produce a filtrate and wash liquor.
Niobium is recovered through hydrolysis and calcination, followed by aluminothermic reduction in a pyrometallurgical plant. Titanium is recovered through hydrolysis and calcination, while scandium is extracted in a four-stage solvent extraction unit.
Access to the mine will be from the County Road 721. An 18-mile (29km) transmission line will be installed to connect the mine site with the nearby transmission lines. A natural gas distribution line will be laid underground to supply natural gas for heating, and on-site facilities.
Water for mining operations will be supplied through deep groundwater pumping wells, while potable water will come from dedicated potable water tankage.
Infrastructure facilities at the site will include leased modular trailers, maintenance shop, offices and mine change house.
NioCorp signed an 11-year contract worth $63m with Rockies Express to build and operate a 27.8-mile (44.73km) pipeline, which will deliver natural gas to the Elk Creek project.
SRK Consulting conducted the full feasibility study, while SGS, Hazen and KPM were contracted to conduct bench and pilot scale test work.
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