Exploration and extraction technology refers to all technologies employed during the life cycle of a mine. They include GPS, new drilling technologies, 3d mapping and geomodelling through to remote operation centres, autonomous equipment and process controls. These technologies can improve the success of exploration activities, reduce the environmental impact of mining and improve productivity of operational mines. Innovations have accelerated recently due to the need to enhance safety, improve productivity and control costs, with 48,000 patents filed and granted in the mining industry in the last three years alone, according to GlobalData’s report on Extraction Technology in Mining: Ore Pre-Treatment.
According to GlobalData’s Technology Foresights, which uses over 350,000 patents to analyse innovation intensity for the mining industry, there are 150+ innovation areas that will shape the future of the industry.
Ore pre-treatment is a key innovation area in extraction technology
Ore pre-treatment, which is usually performed before grinding, creates intergranular cracks that make grinding easier, resulting in a reduction in grinding energy. Some of the pre-treatment methods include thermal, chemical additives, electric, magnetic, ultrasonic, bio-milling and radio frequency. As quality resources dwindle and more fine particles need to be processed in a stable and optimised manner, pre-treatment becomes necessary. Demand for energy-efficient grinding pre-treatment methods will increase as high-grade resources deplete and environmental constraints related to reject disposal become more stringent.
GlobalData’s analysis also uncovers the companies at the forefront of each innovation area and assesses the potential reach and impact of their patenting activity across different applications and geographies. According to GlobalData, there are 20+ companies, spanning technology vendors, established mining companies, and up-and-coming start-ups engaged in the development and application of ore pre-treatment.
Key players in ore pre-treatment – a disruptive innovation in the mining industry
‘Application diversity’ measures the number of different applications identified for each relevant patent and broadly splits companies into either ‘niche’ or ‘diversified’ innovators.
‘Geographic reach’ refers to the number of different countries each relevant patent is registered in and reflects the breadth of geographic application intended, ranging from ‘global’ to ‘local’.
Patent volumes related to ore pre-treatment
|Company||Total patents (2010 - 2021)||Premium intelligence on the world's largest companies|
|JFE Holdings||292||Unlock company profile|
|Vale||219||Unlock company profile|
|POSCO Holdings||210||Unlock company profile|
|Metso Outotec||203||Unlock company profile|
|Kobe Steel||76||Unlock company profile|
|Nemaska Lithium||51||Unlock company profile|
|Outokumpu||46||Unlock company profile|
|Ansteel Group||41||Unlock company profile|
|Aurubis||39||Unlock company profile|
|Hyundai Steel||39||Unlock company profile|
|China Baowu Steel Group||32||Unlock company profile|
|Siemens VAI Metals Technologies||21||Unlock company profile|
|ENEOS Holdings||19||Unlock company profile|
|Teck Resources||19||Unlock company profile|
|Hitachi||19||Unlock company profile|
|K+S||11||Unlock company profile|
|Jeffery Steel||7||Unlock company profile|
|Barrick Gold||7||Unlock company profile|
|BHP||7||Unlock company profile|
|Jinchuan Group||6||Unlock company profile|
|Tata Steel||6||Unlock company profile|
|Dundee Resources||5||Unlock company profile|
|South32||5||Unlock company profile|
Source: GlobalData Patent Analytics
Leading companies include Metso Outotec, which has a Feed Pre-treatment System (FPS) that expands the range of sulphide concentrates and residue materials that can be treated in a roasting plant. The FPS can help roasting plant operators meet critical operational key performance indicators such as increased capacity and product quality. Furthermore, there are environmental benefits such as lower dust emissions and fewer tailings produced. Sulphur and zinc-containing residues, such as sulphur residue from the Metso Outotec direct leaching process, sulphur residue from the Metso Outotec Pure Jarosite process, can be recycled using this process. Similarly, the company's BIOX process for treating refractory gold concentrates has produced over 22 million ounces of gold. In various climate conditions, BIOX plants have treatment capacities ranging from 20 to 2,137 tonnes per day of flotation concentrate.
To further understand the key themes and technologies disrupting the mining industry, access GlobalData’s latest thematic research report on Mining.