Mintap White Paper – Jan 2019
Mintap is the official worldwide distributor of the C-Gap closed side setting measurement tool for mining and quarrying clients with dedicated South/Central American and African agents.
Mintap
Closed Side Setting Measurement Device for Ore Crushers
PO Box 731,
Scarborough,
WA 6019 Australia
- +61 427 127 544
- 09 1582819
- 07 5576351
- sales@mintap.com.au
- gerhard.lenz@invsancristobal.cl
- Diego.casascordero@invsancristobal.cl
Mintap is the official worldwide distributor of the C-Gap closed side setting measurement tool for mining and quarrying clients.
C-Gap enables operators to measure the closed side setting (CSS) of gyratory, jaw and cone crushers, to improve safety standards, production levels and costs. The C-Gap allows for the measurement of CSS’s between 7mm and 220mm on hoses that vary in length between 3m and 30m
Crusher closed side setting monitor for the mining industry
Mintap offers C-Gap technology, a German designed and manufactured system in a carrycase that can be easily transported across mine sites to monitor a broad range of crushers. The set contains rubber bulbs, hoses and a console.
A selected hollow rubber bulb is attached to a hose and placed between the fixed and moving plates of a crusher. The bulb is squeezed by the crusher with an increase in pressure correlating to distance (CSS). This can be calibrated ensuring accurate and repetitive readings.
Mintap
The C-Gap system is supplied with a selection of measurement bulbs ranging from 7mm to 220mm, with an accuracy of 1mm. The colour-coded bulbs are made from tough rubber for high wear-resistance.
Cable lengths are available in up to 30m, so the system can be used for even large, gyratory crusher units.
Operations are managed via the lightweight, handheld console. The battery-powered device is both splashproof and dustproof for continued use at mine sites, and can be calibrated using lead weights or manual measurement for optimum accuracy.
Safe and reliable ore crushing solutions
C-Gap effectively replaces the need to use lead weights on a continual basis or any other rudimentary methods, such as aluminium foil balls, clay, 44gal drums or used oil filters.
Operators and maintenance personnel stand in a safe position above the entry to the crusher passing the bulb down through the crusher chute to the nip point, for measurement. This removes the need to send personnel under the crusher to manually measure the CSS.
Increased production and ore processing
As CSS gaps can be monitored quickly, with all measurements taken within five minutes, C-Gap supports site production levels and keeps downtime to a minimum.
A few minutes checking the closed gap at the start of each shift ensures greater consistency and problem-free working during uptime. It also affects a crusher’s overall condition and service life, as optimum feed sizes can be maintained and wear parts monitored.
C-Gap reduces the need to use lead weights when processing ore, and is so simple that it only requires one worker to operate it.
C-Gap is certified according to AS/NZS CISPR 22: 2009.
About Mintap
Mintap delivers innovative technologies that improve operations in the mining and quarrying industries.
The company was established in 2012 to connect businesses with tools that are proven to positively affect their efficiency, production and safety.
Mintap C-Gap Measurement Solution for Crushers
Read about how the C-Gap system is a great alternative to lead weight measuring.
Benefits of C-Gap CSS Measurement Tool Over Using Lead Weights
The Mintap closed side setting measurement device offers a new and safe way to check and adjust CSS gaps in crushers.
C-Gap now Available in South America
The CSS Measurement Device, The C-Gap is now available in South America through San Cristobal located in Santiago, Chile.
Christmas Creek Iron Ore Mine
Christmas Creek iron ore mine is operated by the Fortescue Metals Group (FMG), Australia’s third-largest iron ore producer. The mine is part of FMG's mining operations.
Argyle Diamond Mine, Kimberley
The Argyle mine, located in the Kimberley region in the far north-eastern area of Western Australia, was the world’s largest single producer of diamonds. The mine lies some 550km south-west of Darwin by air. The region is remote, rugged and hot, with temperatures of more than 40°C during the wet season from October to March.
Sino Iron Project, Cape Preston, Western Australia
The Sino iron project will be the world’s biggest magnetite iron ore mine when fully operational.
Escondida Copper, Gold and Silver Mine, Atacama Desert
The Escondida copper-gold-silver mine is located in the arid, northern Atacama Desert of Chile about 160km southeast the
Mount Isa Copper Mine, Queensland, Australia
Mount Isa Mines (Xstrata 100%) operates two separate mining and processing streams, copper and zinc-lead-silver. Mount I
Boddington Gold Mine (BGM), Western Australia (WA)
The Boddington Gold Mine (BGM) is located about 130km south-east of Perth in Western Australia.
Minera Los Pelambres
The Los Pelambres deposit, located 200km north of Santiago and 45km east of Salamanca in Choapa Province, was discovered in the 1920s by one of Chilean copper’s founding fathers, William Braden. Antofagasta Holdings started the project in the 1990s, and the mine has become one of the biggest copper mines in the world.
Tasiast Gold Mine
The Tasiast gold mine is located about 300km north of Nouakchott and 162km east-south-east of Nouâdhibou in the north-western Mauritania.
Dugald River Mine, Queensland
The Dugald River zinc-lead-silver mine is situated 65km north-west of Cloncurry in Northern Queensland, Australia, and owned by MMG. It is one of the world’s biggest zinc-lead-silver deposits and comprises of high-grade minerals.
Haile Gold Mine, Lancaster County, South Carolina
Romarco is developing the Haile open-pit gold mine in Lancaster County, South Carolina, US. Feasibility study of the gold mining project was completed in February 2011.
The Accuracy of the C-Gap Versus Traditionally Used Lead Weights
Independent trials were conducted by a Perth Quarry to determine the accuracy of the C-Gap against traditionally used lead weights. The results were positive over the tested CSS range of 8mm to 18mm, with the C-Gap consistently within +/-1mm of the lead weight.
C-Gap was Successfully Trialled at Codelco’s Chuquicamata Copper Project
Through Mintap's South American distributor San Cristobal, the C-Gap was successfully trialed at Codelco's Chuquicamata Copper Project.
Mintap to Attend AusIMM MetPlant Conference
Mintap will be exhibiting the CSS Measurement device 'The C-Gap' at the AusIMM MetPlant conference between the 7 and 8 September in Perth.
C-Gap Reference Trial Results Show Greater Efficiency
Mintap conducted a trial at a Perth-based quarry operating Symons crushers targeting closed side settings of between 8mm - 18mm, dependent on the desired product size.
CSS Measurement Device Now Available in South America
The CSS Measurement Device, the C-Gap, is now available in South America through San Cristobal located in Santiago, Chile.
C-Gap Trialled at Ex Lafarge Quarry, Chile
A C-Gap was recently trialled at the Ex Lafarge Quarry in Chile.
Zambian C-Gap Sale First in Africa
Mintap has sold the company's first C-Gap unit to a client in Africa.
C-Gap Used for Crusher Closed Side Setting at Northparkes
The C-Gap unit is being employed at Northparkes mine in NSW, Australia.
Mintap Services Pty Ltd
PO Box 731
Scarborough
WA 6019
Australia
- Brant Tapley
- Gerhard Lenz Engels, C-Gap South American representative
- Diego Casas-Cordero Ouellet - C-Gap South American representative
- +61 427 127 544
- 09 1582819
- 07 5576351
- sales@mintap.com.au
- gerhard.lenz@invsancristobal.cl
- Diego.casascordero@invsancristobal.cl
- www.mintap.com.au
- Instructional video on LinkedIn
- Mintap on LinkedIn
