Mintap is the official worldwide distributor of the C-Gap closed side setting measurement tool for mining and quarrying clients with dedicated South/Central American and African agents.
Mintap is the official worldwide distributor of the C-Gap closed side setting measurement tool for mining and quarrying clients.
C-Gap enables operators to measure the closed side setting (CSS) of gyratory, jaw and cone crushers, to improve safety standards, production levels and costs. The C-Gap allows for the measurement of CSS’s between 7mm and 220mm on hoses that vary in length between 3m and 30m
Crusher closed side setting monitor for the mining industry
Mintap offers C-Gap technology, a German designed and manufactured system in a carrycase that can be easily transported across mine sites to monitor a broad range of crushers. The set contains rubber bulbs, hoses and a console.
A selected hollow rubber bulb is attached to a hose and placed between the fixed and moving plates of a crusher. The bulb is squeezed by the crusher with an increase in pressure correlating to distance (CSS). This can be calibrated ensuring accurate and repetitive readings.
The C-Gap system is supplied with a selection of measurement bulbs ranging from 7mm to 220mm, with an accuracy of 1mm. The colour-coded bulbs are made from tough rubber for high wear-resistance.
Cable lengths are available in up to 30m, so the system can be used for even large, gyratory crusher units.
Operations are managed via the lightweight, handheld console. The battery-powered device is both splashproof and dustproof for continued use at mine sites, and can be calibrated using lead weights or manual measurement for optimum accuracy.
Safe and reliable ore crushing solutions
C-Gap effectively replaces the need to use lead weights on a continual basis or any other rudimentary methods, such as aluminium foil balls, clay, 44gal drums or used oil filters.
Operators and maintenance personnel stand in a safe position above the entry to the crusher passing the bulb down through the crusher chute to the nip point, for measurement. This removes the need to send personnel under the crusher to manually measure the CSS.
Increased production and ore processing
As CSS gaps can be monitored quickly, with all measurements taken within five minutes, C-Gap supports site production levels and keeps downtime to a minimum.
A few minutes checking the closed gap at the start of each shift ensures greater consistency and problem-free working during uptime. It also affects a crusher’s overall condition and service life, as optimum feed sizes can be maintained and wear parts monitored.
C-Gap reduces the need to use lead weights when processing ore, and is so simple that it only requires one worker to operate it.
C-Gap is certified according to AS/NZS CISPR 22: 2009.
Mintap delivers innovative technologies that improve operations in the mining and quarrying industries.
The company was established in 2012 to connect businesses with tools that are proven to positively affect their efficiency, production and safety.
Read about how the C-Gap system is a great alternative to lead weight measuring.
The Mintap closed side setting measurement device offers a new and safe way to check and adjust CSS gaps in crushers.
The CSS Measurement Device, The C-Gap is now available in South America through San Cristobal located in Santiago, Chile.
The Los Pelambres deposit, located 200km north of Santiago and 45km east of Salamanca in Choapa Province, was discovered in the 1920s by one of Chilean copper’s founding fathers, William Braden. Antofagasta Holdings started the project in the 1990s, and the mine has become one of the biggest copper mines in the world.
The Dugald River zinc-lead-silver mine is situated 65km north-west of Cloncurry in Northern Queensland, Australia, and owned by MMG. It is one of the world’s biggest zinc-lead-silver deposits and comprises of high-grade minerals.
Romarco is developing the Haile open-pit gold mine in Lancaster County, South Carolina, US. Feasibility study of the gold mining project was completed in February 2011.
New Gold's fully-owned Rainy River gold project is located in Richardson Township, approximately 65km north-west of Fort Frances in North-western Ontario, Canada , one of the world's ten biggest gold producing countries. New Gold gained control of the project by acquiring the final shares of Rainy River Resources on 15 October 2013.
The Kansanshi mine in Zambia is the eight largest copper mine in the world, with two open pits. The property is located nearly 10km north of the Solwezi town and 180km northwest of the Copperbelt town of Chingola.
Independent trials were conducted by a Perth Quarry to determine the accuracy of the C-Gap against traditionally used lead weights. The results were positive over the tested CSS range of 8mm to 18mm, with the C-Gap consistently within +/-1mm of the lead weight.
Through Mintap's South American distributor San Cristobal, the C-Gap was successfully trialed at Codelco's Chuquicamata Copper Project.
Mintap will be exhibiting the CSS Measurement device 'The C-Gap' at the AusIMM MetPlant conference between the 7 and 8 September in Perth.
Mintap conducted a trial at a Perth-based quarry operating Symons crushers targeting closed side settings of between 8mm - 18mm, dependent on the desired product size.
The CSS Measurement Device, the C-Gap, is now available in South America through San Cristobal located in Santiago, Chile.
A C-Gap was recently trialled at the Ex Lafarge Quarry in Chile.
Mintap has sold the company's first C-Gap unit to a client in Africa.
The C-Gap unit is being employed at Northparkes mine in NSW, Australia.
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