Twiflex

Twiflex MXS Caliper Brakes for Bay Bridge Maintenance Travelers

Twiflex MXS Caliper Brakes for Bay Bridge Maintenance Travelers

Twiflex
San Francisco Bridge. Courtesy of Caltrans.

The San Francisco-Oakland Bay Bridge is comprised two equal length sections that carry 240,000 vehicles a day. After more than ten years of construction, the new 2,047ft-long East Span of the bridge opened to traffic in 2013. This single-deck span features eastbound and westbound lane sections, positioned side-by-side. The bridge requires regular ongoing maintenance, including painting to protect against corrosion, to ensure it reaches its planned 150-year useful life.

Four large, moving scaffolds, called travelers, were designed and installed on the underside of the East Span's four main sections. The largest traveler is 20ft-tall, 16ft-wide, and 119ft-long. A smaller fifth traveler also was installed under the 15.5ft-wide pedestrian/bike lane. These moveable platforms allow crews safe access for routine bridge inspections, painting and repairs. They also are designed to prevent sandblasting grit, paint chips and overspray from falling into the Bay below.

The travelers, designed to withstand high winds, can move 20ft/min going west and 50ft/min heading east. They ride on two steel I-beam tracks and are powered by air compressors positioned on both ends of the span.

Twiflex supplied MXS Series spring-applied, pneumatically released caliper brakes for use on the travelers' wheel drive carriages. Each traveler utilises eight MXS brakes that act directly on the I-beam tracks. The brakes provide reliable parking and emergency stopping functionality. The Model MXS25 brakes supplied for this application are rated at 11.2kN braking force per brake. The MXS Series rated braking force range extends from 6.8kN to 14.3kN, with a nominal coefficient of friction µ = 0.4.