TAKRAF Surface Mining and Bulk Handling Equipment
Tenova TAKRAF’s main products are mobile crushing plants, semi mobile crushing plants, bucket wheel excavators, surface miners, mobile transfer conveyors, stackers and reclaimers, ship loaders, ship unloaders. The company is specialised in the manufacture and supply of systems for mining operations and large volume and bulk materials handling equipment throughout the world.
The company’s ultramodern factory, where Tenova TAKRAF provides its own service and construction centre, produces core components for the equipment. The company maintains subsidiaries in China (Beijing), India (Chennai), Australia (Brisbane), South Africa (Johannesburg), Bulgaria (Sofia), Chile (Santiago), Brazil (Belo Horizonte, Sao Paulo), Canada (Calgary) and in the USA (Denver) and has branch offices in Kazakhstan (Astana), Russia (Moscow), Romania (Târgu Jiu) and Uzbekistan (Tashkent). The turnover is €215 million.
Surface mining equipment
Tenova TAKRAF specialises in the supply of machines and systems for continuous mining applications (mining, crushing, transport, spreading and reclaiming). All Tenova TAKRAF machines are produced to exacting standards and perform exceptionally well under some of the hardest geological and toughest climatic conditions in the world. Basic machines and systems include:
- Mobile and semi-mobile crushing plants
- Surface miners
- Bucket wheel excavators
- Spreaders and cross-pit spreaders
- Mobile transfer conveyors, belt conveyors and steep/curved belt conveyors
- Tripper cars and transport crawlers
So far, Tenova TAKRAF has supplied:
- More than 550 bucket wheel excavators with capacities from 1,150m³/h to 36,000m³/h
- More than 170 spreaders with capacities from 550m³/h to 18,000m³/h
- More than 135 mobile transfer conveyors with capacities from 600m³/h to 8,800m³/h
- More than 25 crushing plants with throughputs of up to 15,000t/h
- More than 385km of belt conveyors for overburden, coal, ore, limestone and other minerals with belt widths of 0.65m to 3.0m and capacities of up to 28,000m³/h
Bulk materials handling equipment
Tenova TAKRAF is a leader in supplying system solutions for handling and transporting bulk materials. These include coal feeding and ash removal systems for power stations, reclaiming equipment, port handling systems and handling systems for technological processes. So far Tenova TAKRAF has supplied:
- More than 70 stackers and reclaimers with capacities of 800m³/h to 10,000m³/h
- More than 55 bucket wheel reclaimers with capacities of up to 12,000t/h
- More than 280 scraper reclaimers (semi-gantry/full gantry design)
Current and recent completed projects
1998-2000: two ship unloaders for Rutenberg (Israel); ship loader for Peru; belt conveyor system (more than 20km long) for Henderson (USA); two bucket chain excavators for Maritza (Bulgaria).
2000-2002: ore handling stockyard equipment for ISCOR Sishen (South Africa); reclaimer for Radomiro Tomic (Chile); tube conveyors for Sri Lanka, India and Venezuela; belt wagons for Neyveli (India); ship loader for Richardsbay (South Africa); semi-mobile crushing stations for Escondida (Chile), Grasberg (Indonesia) and Collahuasi (Chile); surface miner for Tashkura (Uzbekistan); coal terminal for Ust-Luga (Russia); scalping station and overland conveyor for Tobene (Senegal); belt wagon for Bogatyr (Kazakhstan); conveyor system for Angren (Uzbekistan).
2002-2004: crushing station for Cliffe Hille (Great Britain); push back and conveying system for Escondida (Chile); coal and overburden loading complex for Bogatyr (Kazakstan); semi-mobile crushing station for Carajas (Brazil); bucket wheel reclaimer for MIBRAG (Germany); stockyard equipment for Brucutu (Brazil); crusher and conveyors for Escondida Norte (Chile); conveyors, crawler-mounted bridge conveyor and spreader for Toquepala (Peru); conveyors and stacker/reclaimer for Ust-Luga (Russia).
2004-2006: belt wagon for Neyveli (India) and for Maritza Istok (Bulgaria); two spreaders for Neyveli (India), stacker for Rajasthan (India), stacker/reclaimer for Orissa (India), circular stockpile system for Springerville (USA); surface miner for Tashkura (Uzbekistan).
2006-2007: stockyard equipment, three stacker/reclaimers, screening- and crushing plant and two ship loaders, conveying system and two tandem tipper cars for Wanino (Russia), spreader and compact bucket wheel excavator for Brod Gneotino (Macedonia), surface miner for Timana (Russia), two mobile stacking/reclaiming bridges and conveyor systems for Gaby (Chile), conveyor systems and ship loader with tripper car for Ust-Luga (Russia), reclaimer and conveying system for Sépetiba (Brazil), crushing plant for Los Pelambres (Chile).
2007 – 2010: Fully mobile crushing plant TMCS® 12.000 in Clermont coal mine, Australia (theoretical crushing capacity 12.000 t/h); Semi mobile crushing plants for Radomiro Tomic Sulfurus Copper mine Chile; for Gibraltar Copper mine in Canada; Bloomlake Iron ore mine, Canada; Wostotchniy Coal mine in Kazakhstan; Stationary crushing station for Mexicana Cananea copper mine, Mexico; Bucket Wheel Excavator SRs 2000 for coal mine Drmno in Serbia; Surface Miners TSM 300 for Yandi Iron ore mine in Australia; compact spreader for Clermont coal mine in Australia; the Wostotchniy Coal mine in Kazakhstan, the Tamnava coal mine in Serbia; Stackers, bucket wheel reclaimers, drum reclaimers and belt conveyors for the iron ore stockyard in Brucutu, Brazil; stackers, reclaimers, ship loaders and belt conveyor system for coal export terminal in Wanino, Russia; stacker and reclaimer for coal export terminal in Ust-Luga, Russia; tube conveyor in Maritza, Bulgaria; tube conveyor system and spreader for ash removal OGK 5 in Russia; overland conveyor system for petrochemical plant in Saudi Arabia; ship loader and conveyor system for iron ore export terminal in Nouadhibou, Mauretania.
Products and Services
Tenova Mining & Minerals Awarded Design, Supply and Construction of Copper Ore Handling/Processing System and SX/EW Plant to Minera Antucoya
Tenova Mining & Minerals has announced that Tenova TAKRAF and Tenova Bateman Technologies will design and deliver a copper ore handling/processing system and a Solvent Extraction (SX) - Electrowinning (EW) plant to Minera Antucoya.Read more
Between 16 and 26 February 2011, the Compact Bucket Wheel Excavator SRs(H) 1050 and Spreader A2Rs-B 5500.60 were tested to verify their guaranteed performance parameters. The test was successfully completed despite difficult local conditions characterised by permanently changing blockRead more
After 25 years of operation in the Polish lignite plant of Belchatow, the bucket wheels and drives of the five SRs2000 bucket wheel excavators have been refurbished. The implementation of state-of-the-art components which have proven themselves in mining improves the availability and reliabilityRead more
Tenova TAKRAF developed and supplied a new type of compact bucket wheel excavator for the Brod Gneotino open-cast mine in Macedonia and the special working conditions encountered in the coalfields there. The Brod Gneotino coalmine is located close to the city of Bitola in the PelagonianRead more
Tenova TAKRAF has recently signed a contract for the turnkey supply of a Ship Loader and a Conveyor System with Société Nationale Industrielle et Miniére(SNIM), the state-owned company in Mauritania. The new ship loader has an iron ore capacity of 12,000t/hour and is partRead more
Leipzig — Tenova TAKRAF has obtained the turnkey contract for the supply of one SRs 2000 bucket wheel excavator for the coal mine extension operated by the Zhahanaoer branch of the CPE Mengdong Energy Group. Tenova TAKRAF has been selected because of the long-lasting and soRead more
Two Tenova TAKRAF surface miners TSM 300 supplied to HWE Mining have been released for production at the Yandi Iron Ore Mine in Western Australia. During the initial start-up and training period, the cutting capacity averaged 480t/h to 1,110t/h depending on the material's compressive sRead more
On Thursday 18 December 2008, in the presence of high ranking guests, representatives of the Kosovo Government and the German Embassy, KEK and Tenova TAKRAF signed another contract for the refurbishment of a bucket wheel excavator (BWE) SRs 1300. The contract, financed by the German Government-owRead more
The construction project of a coal terminal in the sea port of Ust-Luga set up by JSC "Rosterminalugol" is one of the biggest projects implemented by a national private partnership - a cooperation of national and private organisations in recent years. Rosterminalugol, the former general buildingRead more
In the centre of the largest Bulgarian lignite-mining area, the Maritza basin, a large-scale bucket wheel excavator of the type SRs 4000+VR is under construction. The machine will be operating in overburden. Similar machines built by MAN TAKRAF are in operation in lignite opencaRead more
MTF supplies a full line of crushing plants including stationary, semi-mobile or fully mobile plants with tiretrack or hydraulic walking systems and provides solutions incorporating primary crushing plants for high capacities in almost all site conditions. The first large-scalRead more
Imagine a major industrial facility on top of Mt. Blanc. That is about the elevation in the Chilean Andes where MTF had to construct a large scale primary crushing station with a total weight of 1,400t in 2003. The crushing plant can reduce run-off mine material with luRead more
In May 2001, a new gantry crane was taken over by the Odense Steel Shipyard Limited Company, Denmark. Now, only 17 months after the breakdown of the previous shipyard crane, a new and ultra modern Goliath crane designed with four trolleys and six hoisting gears was put into operation. TRead more